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Considering its exposure to repetitive impact, the durability and overall quality of a hammer’s head is important. For heads made of metal, heat treatment is a crucial step in ensuring the correct hardness. A hammer head that is too hard will be brittle and chip easily, while a head that is too soft will dent and deform.
Hammers of the same type are offered in a variety of heads weights (usually expressed in ounces, pounds, or grams). For example, a ball pein hammer can range in head weight from 4 oz. to 48 oz. Lighter hammers are best used for tasks that require control and precision, while heavier heads are suited for tasks where more force is required.
Most hammer heads are made of steel, which provides the required durability and impact resistance. Specialty hammers can be made of various materials such as plastic, titanium, stainless steel, or brass, depending on the style and application. Additional functionalities of a hammer head may include the ability to pull or hold nails, pry wood boards apart, or shape metal.
The handle connects the user to a hammer and greatly influences user comfort, while also playing a key role in the tool’s overall strength, durability, and function. Regardless of handle style, a quality hammer handle is properly balanced and allows for smooth, effortless swings.
The two most popular materials used for hammer handles are wood and fibreglass. Wood is able to absorb shock very well and is usually better balanced than a fibreglass handle. On the downside, wood will eventually rot, warp, break, shrink, or become loose, especially if not maintained properly. Conversely, fibreglass handles are more durable than wooden ones, as the handle will not shrink, warp, or rot, and is almost impossible to break. However, a fibreglass hammer handle will not absorb shock as well as a wooden one and, even with manufacturers implementing anti-vibration technologies, wooden handles are still considered superior in this regard.
Handles are typically connected to the head in one of three ways: mechanically (using a fastener), chemically (using resins such as epoxies), or as a single piece (using a single piece of metal for the hammer head and handle). The length and shape of the handle is also important to consider, as a longer handle will generate more force but offers less control for the user. Certain handles are designed to improve grip and offer greater control.
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